The result is spare part holding levels that support operations and take into account. In this situation there are two main factors that can be focused on, which are the frequency of equipment breakdown and frequency of spare parts replacement. Easily locate spare part inventory at multiple locations. Ald mtbf calculator is a free software tool for reliability prediction. Use this form to calculate the costs whether or not you buy and keep the critical spares. Filter by location to see spare parts manager salaries in your area. Spare parts inventory management system software emaint. Given some number of lru operating hours and some number of failures, you can calculate an mtbf confidence interval. In a few simple steps it enables you to create online, offline and hardcopy format catalogs. Based on your equipment maintenance conditions, asset life, and part costs you will be. Spare part inventory cnet download free software, apps. Auto parts stores outstrip the capabilities of most general retail sales packages.
Spare parts optimization solution and its integration. An auto parts store can have inventories of thousands of parts for hundreds of cars and hundreds of thousands of parts available for special order. Spares calculator 2010 batch processor has been designed to speedup and simplify the optimization of large batches of spare parts. Defense company uses bqr software for calculating the probabilities of safety events october 7, 2019.
We recently had a customer that had to answer these and other questions pertaining to warranty and system support issues. Calculate required number of spare parts for stock availability using bqrs free spare parts calculator. Mar 06, 2014 spare parts calculator is used to determine whether or not to keep in inventory critical spare parts. Easy to use spare parts optimization software spares calculator lets you to work out the risk of equipment stockout so that you can plan your contracts and logistics operations accordingly.
The module performs costavailability optimization of repairable and discardable parts for all levels of repair. Spare parts optimization solution and its integration requirements for outotec, 61 pages saimaa university of applied sciences, lappeenranta technology, degree program in information technology organizations itservices bachelor. How confident am i that i will have enough spare parts. Lecturer, mr pasi juvonen, saimaa university of applied sciences. Spares analysis given confidence level i dont know the answer to the question, but think there are two confidence values involved, even if you use the same one twice.
Spares calculator the scientific way to forecast spare parts. Visibility of spare parts inventory is vital for any organization. The level of the risk value will be depended on the formulation strategy from the number of spare parts required and the. The software package also contains reliability data component library for active electronic components icdigital, icanalog, icmemory and part. Spare parts calculator bqr reliability engineering. How to optimize spare parts with spares calculator batch. Obviously this calculation is important for expensive but critical spare parts.
Nov 10, 2016 interesting article online by world class manufacturing provides a critical spare parts calculator and advice on the following. Perform abc analysis to find out which spare parts are responsible for the majority of repairs. What is the cost of the downtime if a part is attached to a critical piece of equipment. Microelectronies and reliabinty pergamon press 1970. Salary estimates are based on 1,103 salaries submitted anonymously to glassdoor by spare parts manager employees. Components engine is a software for creating spare parts. Auto parts store software is retail sales technology specifically designed for the sale of auto parts.
With a spare parts inventory management software system, you can. The answer is risk management and to understand that better we need to look at the real function of maintenance spare parts and understand why we might inventory them in the first place. You enter electronic or mechanical component data and receive its predicted mtbf mean time between failures and failure rate. Spare parts buyers expect the seamless, endtoend ordering experience they get as consumers using ecommerce sites like amazon. Spare parts analysis and optimization module takes into account the variety of mission applications, e. Our operational gap analysis is a tool for selfassessment of your current spare parts management practices and comparison against best practice. Mtbf, failure rate, confidence level, reliability and spare parts.
Spare parts software free download spare parts top 4 download offers free software downloads for windows, mac, ios and android computers and mobile devices. Without the proper cmms system in place, keeping track of parts and ensuring their availability can be a challenge. They were delivering a new system and had to provide onsite support for the next three years. The calculation is based on statistical methods and is used to optimize your maintenance stores. It is overkill to run through this calculation for inexpensive or easilystocked parts.
Pricing is the key for harvesting the untapped potential of the spare parts market and is the. Apr 19, 2012 spares calculator 2010 batch processor has been designed to speedup and simplify the optimization of large batches of spare parts. Spares analysis the poisson distribution is useful for calculating the probability that a certain number of failures will occur over a certain length of time for equipment exhibiting a constant failure rate. Industrial sewing machine spare parts checking system is a pioneer software of this professional field. Use spares calculator professional to determine the optimum level of spare parts inventory. Defense company uses bqr software for calculating the. Bqr offers free calculators for reliability and maintainability, including. How to optimize spare parts with spares calculator professional.
Spare parts calculator for ios free download and software. As you look at options for electronic parts catalog software, make sure your solution will deliver buyerrelevant data from sap in real time, in the field. Spares analysis given confidence level excel help forum. A spare parts stocking strategy is still a somewhat mysterious and misunderstood process, yet it does not have to be. Enter your figures and estimations, and you will be presented with a buy, or not buy, recommendation. Components engine is a software solution for creating interactive 2d and 3d spare parts catalogs. Available for iphone, ipod touch, and ipad, spare parts calculator is available for free on the app store. All spares are fully compatible with hotpack 33 cu.
When we dissect the spare parts use it is clear that there are only two reasons to hold a supply of spare parts. Based on your equipment maintenance conditions, asset life, and part costs you will be able to determine whether or not keeping the spare part in inventory is advisable. Free calculators for reliability and maintainability. Buying, storing, remanufacturing, and shipping auto parts and accessories are all streamlined with ads solutions software for wholesale distributors. Printed in great britain technical notes calculation of the required number of spare parts abstractthe present paper describes the nomogram for calculation of numbers of spare parts at probability p 09 and 095 that the cause of a system down time will not be a lack of spare parts of the determinate type. An informed decision requires knowing the cost of downtime, how often the part must be replaced per year, as well as the time it takes to purchase the new part. Spare parts calculator is used to determine whether or not to keep in inventory critical spare parts. This tool helps you to identify the strengths and weaknesses of your current approach to spare parts inventory management and develop your improvement plan.
Take your operations management to a new level of organization and effectiveness. Start with the top 10 percent of parts, and determine the maximum, minimum and reorder points. Jan 30, 2019 to recap, the top three tips to optimize your spare parts inventory are. Purchasing guildelines for maintenance storeroom management stockkeeping guildelines for maintenance storeroom management maintenance storeroom management guildelines for releasing stock wcm suggests using the. Associate spare parts with your equipment and preventative maintenance work orders.
Simple graphs and tables make figures easy to interpret and explain to colleagues and customers. Common spare parts for sp scientific stability chambers also fit onto current and older hotpack 33 chambers. With a range of upwards of 1,000,000 line items and a scale of. Spare parts inventory management software novo solutions. Following the simple process described in this article will allow any organization to minimize the risk to the business of not having the right spares, while simultaneously minimizing the capital invested in spares. Based on your equipment maintenance conditions, asset life, and part costs you will be able to. Spare parts software free download spare parts top 4 download. As we wrap up the series about kris camden, plant manager lets talk today about a spare parts management software system and how it affects maintenance and overall production. How to optimize spare parts with spares calculator.
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